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Electric Heated Reactor

  • Price:

    Negotiable

  • minimum:

  • Total supply:

  • Delivery term:

    The date of payment from buyers deliver within days

  • seat:

    Jiangsu

  • Validity to:

    Long-term effective

  • Last update:

    2020-02-14 00:34

  • Browse the number:

    319

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Company Profile

Wuxi Zhongyue Petrochemical Equipment Co., Ltd.

By certification [File Integrity]

Contact: zyshsb(Mr.)  

Email:

Telephone:

Phone:

Area: Jiangsu

Address: Jiangsu

Website: http://www.chzysh.com/ http://zyshsb.san-fa.com/

Product details

1. Introduction

The electric heating reactor is broadly understood as a comprehensive container capable of performing physical or chemical reactions. It is equipped with a special electric heating device, which can carry out different container structure designs and parameter configurations according to different process requirements to achieve the heating and cooling required by the process, Evaporation, and low and high mix function.


2. Technical Parameter

Nominal volume

50-300L

400-800L

1000L-3000L

4000-8000L

Motor Power

0.18-0.37KW

0.75-1.5kw

1.5-3KW

3-4KW

Diameter of impeller

¢140

¢184

¢190

¢240

Impeller structure

Open aseptic design

Rotating speed

35-150r/minAdjustable

Working temperature ℃

0-200℃

Jacketed heating / cooling medium

Steam / cooling water / thermal oil / refrigerant

Measurement method

Weighing mix or level measurement or flow measurement

Insulation Materials

Polyurethane / rock wool

Nozzle configuration

Designed on demand when the conditions are met

Tank material

SUS304/316L

Reduction drive

Optional AC, DC, explosion-proof


3. Structural Composition

The equipment is composed of kettle body (cylinder body), kettle cover, jacket, stirrer, electric heating device, transmission device, shaft sealing device, support (supporting lug), inlet and outlet, etc .; the electric heating reaction kettle body is mostly used It is made of carbon-manganese steel, stainless steel, nickel-based alloy and other composite materials. The contact part of the barrel and the material is mostly made of imported SUS304 / SUS316L high-quality stainless steel. The inner barrel wall is mechanically polished or electrolytically polished, and the outer barrel wall is made of 304 full-welded structure for thermal insulation, the outer surface is treated with mirror or matte; the outer connection of the cylinder adopts a sanitary quick-opening head, and the head is processed by spinning, which is safe and hygienic without dead ends, and meets the national GMP health standards; the jacket structure is standard Jacket, outer pan jacket, Miluo honeycomb jacket and other forms.

In addition, the electric heating reactor is also equipped with temperature monitoring devices, temperature measuring holes, CIP automatic rotating spray washing balls, quick-opening material import and export equipment, etc., which is convenient for manual operation, easy uniform distribution of solvents, high content of active ingredients, simple and reliable ;

Other related designs such as stirring blades, number of openings, and specifications of the electric heating reactor can be designed and manufactured separately according to customer needs; in order to meet different process reaction requirements, the mixer can use cycloid pin gear reducers, variable frequency speed regulation, etc. The helical gear reducer suitable for more than 160r can also be arbitrarily selected according to user requirements.


4. Structural Characteristics

1) The structure design technology of the electric heating reactor is advanced. The jacket type is divided into jacket type and outer half tube type. The jacket oil heating type is equipped with a backflow device. The optimization design of the electric heating device enables the heating and cooling speed. Fast, uniform and efficient heating, low energy consumption, high safety performance.

2) The seal of the reactor kettle adopts a special sanitary mechanical seal design, and it can also use a packing seal and a magnetic seal to ensure a high degree of sealing to ensure that the material is not contaminated.

3) The electric heating reaction kettle can withstand high temperature sterilization at about 120 ℃, and the working temperature can reach 200 ℃, using polyurethane and rock wool as insulation materials; and equipped with sanitary pressure gauges.

4) In the reaction process, heating methods such as electric heating, internal and external coil heating, and thermal oil circulation heating can be used to meet the process requirements of different working environments such as acid resistance, alkali resistance, high temperature resistance, wear resistance, and corrosion resistance.


5. Quality Standard

Design, manufacturing, supervision and inspection:

1) "Special Equipment Safety Law of the People's Republic of China"

2) SFDA "Good Manufacturing Practices"

3) TSG21-2016 "Safety Technology Supervision Regulations for Stationary Pressure Vessels"

4) GB150-2011 "pressure vessel"

5) NB / T47015-2011 "welding regulations for pressure vessels"

6) NB / T47013-2015 "Nondestructive Testing of Pressure Equipment"

7) HG / T20584-2011 "Technical Requirements for Manufacturing Steel Chemical Containers"


6. Application

Electric heated reactor has the characteristics of rapid heating, high temperature resistance, corrosion resistance, small environmental pollution, automatic heating, and convenient use. It is one of the commonly used reaction equipment in the food, biopharmaceutical, and fine chemical industries, and is used to complete vulcanization, hydrocarbonation, hydrogenation, and condensation, Polymerization, etc.


7. Zhongyue Production Equipment


http://www.chzysh.com/